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Single Channel Heat Exchangers

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Single Channel Heat Exchangers

Temperature Stability: ±0.1℃

Temperature Range: 25+200˚C

Heating Capacity: 8 KW-200KW


Advanced PLC control with PID algorithms achieves ±0.1℃ precision temperature regulation of process fluid. This system is deployed across critical thermal management scenarios:

Semiconductor manufacturing equipment

New energy testing platforms

Medical diagnostic devices

Industrial laser systems

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Technical Description

Lingheng dual-circuit heat exchangers feature a 7-inch HMI touchscreen with intuitive Chinese interface, enabling clear parameter visualization, traceable fault logs (5000+ records), and real-time temperature trend monitoring for streamlined workflow management. The fully customizable UI supports industry-specific layouts, while the integrated RS485 port with Modbus-RTU protocol (IEC 61158-5 compliant) transmits 18+ critical data points including outlet fluid temperature (±0.1℃ accuracy), equipment fault codes, flow rates,and system status alerts to SCADA/MES systems.

 

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Key Advantages

 Compressor-Free Operation: Achieves rapid thermal response (<30s) without rotating parts

 8-Circuit Design: 80% space reduction vs. conventional units

 High-Efficiency Plate HX: ±10°C/min temperature ramp rate

 Remote Purge Kit (Optional): In-situ pipeline cleaning without disassembly

 Multi-Protocol Integration: Pre-loaded SEMI SECS/GEM, OPC UA, PROFINET

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This single-circuit heat exchanger delivers precise temperature control from 30°C to 80°C (±0.5°C stability) with a maximum heat transfer capacity of 8kW at ΔT=10K. Operating within ambient temperatures of 5-35°C, its adaptive PID algorithm ensures exceptional thermal stability. The system incorporates a high-efficiency plate heat exchanger featuring vortex-optimized flow channels that achieve 35% greater heat transfer efficiency than conventional designs, making it ideal for battery formation (45±0.5°C cell temperature control), plastic molding (cycle time reduction >15%), and pharmaceutical processes compliant with USP <1079> standards.

 

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Core Components & Operation

 

Characteristic

Plate Heat Exchanger

Shell-and-Tube Heat Exchanger

Heat Transfer Driving Force

High ΔT gradient + intense turbulence

Primarily relies on temperature difference

Flow Path

Multi-channel parallel flow

Single-path serpentine flow

Fouling Impact

Low fouling resistance

Prone to scaling

Temperature Response

Second-level regulation

Minute-level response

 

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HPS008/120/040/200M Product Parameters
Product Heat Exchange HPS008 Heat Exchange HPS120 Heat Exchange HPS040 Heat Exchange HPS200M
Product model HPS080-W-32W  HPS120-W-32F2 / W-32F3 HPS040-W-32W HPS200M-W-33
Cooling method Water Cooled Heat Exchange Type Water-cooling
Control mode  PID Control
Temperature Control Range +30℃~+80℃ 30℃~150℃ / 30℃~200℃ +30℃~+80℃ +25℃~+30℃
precision  ±0.1℃
Heat exchange 8kW 12 KW@PCW+10˚C 40 KW 30℃@200KW
Power 3 KW x 2 3 KW x 6=18 KW 3 KW x 2 /
Tank 20L 25 L 340L
Circulating liquid flow rate 20L/min(0.65MPa) 20L/[email protected] 100 L/min 160L/[email protected]
PCW traffic 15L/min@15~25℃ 80L/min@15~25℃ /
Temperature range  5~35 ℃
Types of circulating fluid  Ethylene glycol mixture, pure water/ DI Water Fluorinated Liquid  Ethylene Glycol Mixture /DI Water  Ethylene glycol mixture, pure water
Circulating liquid  interface Rc3/4“ Rc 3/4" * 4 Liquid outlet2”Liquid inlet1”*6+3/4“*2
PCW interface Rc 1/2” Rc 1” RC2”
External dimensions(mm) 380W*900D*1300H 520W*780D*1300H 900W*1000D*1600H
Input power supply  3Ph,208-220V,50Hz  3Ph, 380V,50Hz
Whole machine power  7.6kW 7~20 KW  11 KW 2.2 KW
Net weight  180kg 200 kg  230 kg 440 kg
Design standards  SEMI

 

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